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8 Sep 2001: Economics. The production cycle is slow: usually only 1-5 castings can be made an hour, depending on the size. ... Although the setup costs are low, the low manual production rate means that only batch sizes of up to 50 are economic; this can rise to a

5 Sep 2001: Devising simple material tests is an important aspect of appreciating which properties are important in a design, and the challenges in obtaining meaningful, relevant material data.

8 Sep 2001: Economics. Cycle time is limited by heat transfer, or curing time and is usually over 1 minute. ... The low production rate means that it is only usually economic for batch sizes in the tens of thousands.

8 Sep 2001: In addition to these processes, there are a variety of "hot processes" such as welding and brazing which can often provide stronger and more economic joints for metal parts.

8 Sep 2001: Economics. To reduce costs, several parts are often moulded together on a "tree-like" structure; parts can then be separated after moulding. ... Injection moulding is only economic for batches of 10,000 - 100,000 or more and so is usually automated.

8 Sep 2001: Economics. Cycle time is limited by heat conduction out of the mould, so increases dramatically for larger wall thicknesses. ... The long cycle times usually limit economic batch sizes to between 500 and 10,000.

8 Sep 2001: Economics. Can be economic for any batch size from one-offs to mass production (with or without automation).

8 Sep 2001: Economics. It is normal to try to reduce the amount of drilling required in a component by careful design - but when an accurate hole is required, drilling has little competition.

8 Sep 2001: filter, bearings). Economics. The machinery is expensive, and can cost well over £100,000. ... Tends only to be economic for large batches (50,000+) or processing high-strength alloys.

8 Sep 2001: Economics. On an industrial scale, the wear on grinding equipment is significant and this adds greatly to the cost.