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8 Sep 2001: Economics. Cycle time is limited by heat conduction out of the mould, so increases dramatically for larger wall thicknesses. ... The long cycle times usually limit economic batch sizes to between 500 and 10,000.

8 Sep 2001: Economics. For making stock items, rolling has few competitors.For this reason, it is usually performed by the foundries before passing on to customers for further processing. ... For long shaped sections, rolling is the only viable option for larger

8 Sep 2001: filter, bearings). Economics. The machinery is expensive, and can cost well over £100,000. ... Tends only to be economic for large batches (50,000+) or processing high-strength alloys.

8 Sep 2001: Near-net-shape process, only the ends of the extrusion are wasted. Economics. ... Because of the high costs, it is usually only economic to produce lengths over 10km - although there is little competition for many of the possible shapes.

8 Sep 2001: Economics. Milling machines vary in price from £1,000 to £1,000,000. Milling is generally a very slow way to produce a component - but it can be economic for prototyping

8 Sep 2001: Cold extrusion is possible for some metals giving better properties. Economics. ... Usually only economic for several thousand metres. Typical products. Tubing. aluminium window frames.

8 Sep 2001: Economics. Can be economic for any batch size from one-offs to mass production (with or without automation).

8 Sep 2001: Economics. If possible, avoid cutting! A surprising number of designs involve a cutting process followed by a joining process.

8 Sep 2001: Economics. The production cycle is slow: usually only 1-5 castings can be made an hour, depending on the size. ... Although the setup costs are low, the low manual production rate means that only batch sizes of up to 50 are economic; this can rise to a

8 Sep 2001: In addition to these processes, there are a variety of "hot processes" such as welding and brazing which can often provide stronger and more economic joints for metal parts.